Product Description
"PROTECH" has vast expertise in the designing of the HVAC Systems for various Clean Room applications. We guarantee that our designed and installed systems meet the required Clean Room Classification as well as the current international GMP Standards - including those of EU and USA. The central devices used are of the highest quality with low running costs and have low maintenance requirements. Energy conservation is always an important part of our design. The AHUs used are specially made for the intended application and are very robust in construction giving our clients reliable operation throughout the project life.
Ventilation System
Personalized ventilation
Personalized ventilation is an air distribution strategy that allows individuals to control the amount of ventilation received. The approach deliver fresh air more directly to the breathing zone and aims to improve air quality of inhaled air. Personalized ventilation provides a much higher ventilation effectiveness than conventional mixing ventilation systems by displacing pollution from the breathing zone far less air volume. Beyond improved air quality benefits, the strategy can also improve occupants thermal comfort, perceived air quality, and overall satisfaction with the indoor environment. Individuals preferences for temperature and air movement are not equal, and so traditional approaches to homogeneous environmental control have failed to achieve high occupant satisfaction. Techniques such as personalized ventilation facilitate control of a more diverse thermal environment that can improve thermal satisfaction for most occupants.
Local exhaust ventilation
Local exhaust ventilation addresses the issue of avoiding the contamination of indoor air by specific high-emission sources by capturing airborne contaminants before they are spread into the environment. This can include water vapor control, lavatory bio effluent control, solvent vapors from industrial processes, and dust from wood- and metal-working machinery. Air can be exhausted through pressurized hoods or through the use of fans and pressurizing a specific area.
A local exhaust system is composed of 5 basic parts
- A hood that captures the contaminant at its source
- Ducts for transporting the air
- An air-cleaning device that removes/minimizes the contaminant
- A fan that moves the air through the system
- An exhaust stack through which the contaminated air is discharged
Robust Filtration PerformanceOur AHU Clean Room Systems deliver exceptional air purity with multilayer filtration, including HEPA or ULPA filters, ensuring up to 99.999% efficiency at 0.3 micron. This makes them suitable for critical applications requiring stringent particulate control to maintain ultra-clean environments.
Energy Efficient and CustomizableEquipped with IE2/IE3 energy efficient motors and flexible air handling capacities from 500 to above 20,000 CFM, the system offers tailored solutions to meet unique facility demands while minimizing energy consumption. Panel and duct materials, casing thickness, and insulation can be fully customized for your project.
Reliable Turn-Key SolutionDelivered as a comprehensive turn-key project, our system integrates advanced automation (PLC or microprocessor control), robust GI or SS ductwork, and adaptable heating or cooling, providing seamless installation and reliable operation across various industries in India.
FAQs of AHU Clean Room System (Turn-Key Project):
Q: How does the AHU Clean Room System maintain high levels of air purity?
A: The system utilizes a multi-stage filtration process including pre-filters, fine filters, and additional HEPA or ULPA filters with up to 99.999% efficiency for particles as small as 0.3 microns, ensuring ultra-clean air suitable for sensitive environments.
Q: What customization options are available for this clean room AHU system?
A: You can customize fan types (centrifugal or plug fan), heating/cooling options (chilled water, DX coil, electric heater), insulation (PUF or rockwool), casing thickness, control panels (PLC or microprocessor), ducting material, air handling capacity, and even system color and size.
Q: When is a turn-key AHU clean room project recommended?
A: Turn-key solutions are ideal when you need a fully integrated system designed, fabricated, and installed by a single provider for industries like pharmaceuticals, electronics, food processing, or healthcare, ensuring compliance and efficiency from conception to commissioning.
Q: Where can this AHU Clean Room System be installed?
A: This clean room AHU system is widely implemented in pharmaceutical manufacturing, electronics assembly, hospital operating theaters, and food processing plants across India, wherever stringent air quality and environmental control are essential.
Q: What is the process for procuring and installing an AHU Clean Room System?
A: The process involves requirement assessment, design customization, manufacturing, delivery, onsite installation, and commissioning. As a turn-key provider, we handle every step to ensure seamless and efficient project completion.
Q: How is energy efficiency ensured in these AHU systems?
A: Our air handling units are equipped with IE2 or IE3 class energy-efficient motors, precise automation controls, and insulated casing options to optimize energy usage and reduce operational costs, while maintaining a low noise level.
Q: What are the main benefits of choosing a turn-key AHU system for clean rooms?
A: Benefits include hassle-free installation, guaranteed compliance with industry standards, streamlined project management, reliable performance, and a system tailored specifically for your facilitys unique technical and operational requirements.